UPDATE
Old ghetto mieneke setup: Muffler delete with 2.5" piping, added two 'tuner resonators'
Video!!
http://youtu.be/CNAaRNqynYA
I liked the sound, was not much drone or bass but driving around town (or with my parents) it was just too loud. I think for an SUV like the FX50 it needs to be more refined? Maybe I'm just getting old.... (turning 23 this year
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NEW SETUP!
After two days (approx 8 hours of work) my new custom-fitted HKS knockoff muffler is complete.
Ordered this bad boy off of eBay for $190 shipped: Replica HKS Hi-Power exhaust for the Z/G models
Page claimed 304 stainless steel, high quality, etc. at under $200 did I expect this to be true? no. was it true? no.
It was stainless, but it contained a lot of contaminants and the quality of the metalwork was subpar. Most of the welds were actually mig welds made to look like tig (you need to TIG stainless steel) and the two sides did not actually match...from the distance between the two canisters to the angles they are at.
However, After two days (approx 8 hours of work) my new custom-fitted HKS knockoff muffler is complete.
Since the old setup had already deleted the flanges from the factory mid pipe, we just cut further back into it to accommodate more of the polished piping.
Then, we cut and re-angled the piping of the muffler in order to make it fit properly. We also needed to adjust the positioning of one of the hangers (extended it) so that the canisters could sit evenly on both sides.
check out these tig welds
readjusted piping:
on car:
Then, I decided not to use the disgustingly ricey 4" non-rolled tips that came with the exhaust. I didn't have time to locate exactly what I wanted, but I decided that the stock tips actually went nicely with the new setup, and when adjusted, didn't look "too" stock.
We adjusted the tip positions with a micrometer and digital level to ensure they were perfectly even (some of you know how crazy I am)
You may be asking "hey, isn't that the factory piping behind the tips going into the muffler? stainless on 'normal' steel!?" yes, it is the factory piping. However, it's mild steel going onto a crappy stainless, so with excellent Tig welding, there will be no issues.
I didn't have time to polish up the factory piping to a matching shine, but that is coming soon.
finished:
Much better pictures to come, that's all I could get at 1am last night.
The sound? QUIET! I still have factory resonators on the midpipe, plus these funky canister secondary resonators PLUS the two trashcan mufflers... it sounds a little louder than stock. I need to drive it more to break it in before I make my final decision on whether I like the sound or not. I may end up changing out (or deleting) the factory resonators for something else, since I had to cut it up anyway... but we need to see how the knockoff muffler holds up.
In total, I spent less than the price for a high-quality rear muffler for a custom-fit, "one off" muffler on my FX50 that no person will have the same.
I love the way it looks, it's just "cool". It's too quiet now, and if it doesn't get much louder, the stock resonators are going.
VIDEO:
http://youtu.be/8GozoafgYLA
keep in mind it hasnt been driven much on the new mufflers so they probably will break in a bit more. Already got louder compared to last night.