Stillen ceramic coated headers (FX35)

tchuck

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Here's a brief review of the Stillen headers I recently installed. Since I haven't had time to tune or fix the rest of my exhaust, I'm going to hold off on the full blown review and just post some comparison pics of the headers vs the oem manifolds, and the obvious things I've noticed since the installation. I'm going to have some work done to the rest of the exhaust next week, so I'll update this thread after that happens.

Stillen Equal Length Ceramic Coated Headers

Application: 2003-2008 FX35
Mfg part #: 508380M
Weblink: CLICK
Price: $555 from Stillen as of 1/13/12

Stillen headers vs OEM manifolds:
Headercompare01.jpg

OEM manifold inlet port height = 1.054"
Headercompare02a.jpg

Stillen header inlet port height = 1.280"
Headercompare02b.jpg

OEM manifold inlet port width = 1.484" (1.228" sq)
Headercompare03a.jpg

Stillen header inlet port width = 1.612" (1.621" sq)
Headercompare03b.jpg

Outlet comparison:
Headercompare04a.jpg

OEM manifold outlet diameter = 1.685" (2.23" sq)
Headercompare04b.jpg

Stillen header outlet diameter = 1.861" (2.72" sq)
Headercompare04c.jpg

These measurements represent a net area increase of 32% @ the inlet ports and 22% @ the outlet. To be honest Im not really sure what that means, but it was interesting to me that the deltas were skewed...

IMPRESSIONS:


As I said above, I have yet to tune and the rest of my exhaust is currently hosed, so take these thoughts with a grain of salt as they could very well change next week. That said...

1) Startup is much more abrupt, in a good way. More of a "bark" and much more noticeable, but not really louder in terms of dB's.
2) Idle is MUCH quieter. This was really surprising to me, and at first I thought my ears were playing tricks due to the startup sound, but after a few days it is true. Idle is very noticeably quieter and sounds better to my ears in terms of tone.
3) Revs are much faster and feel easier. Again, the sound is different but not necessarily louder. More midrange than with the oem headers.
4) Drone is reduced across the board in normal driving circumstances.
5) Low end power feels pretty unaffected until about 3500rpm, at which time it pulls harder than before until redline. By far the most noticeable improvement is between 4500-6500 rpm.

OVERALL:

I am stoked. The install was rather brutal, but I really enjoy challenging installs. The fact that I did it myself and everything still works combined with the noticeable power improvements makes this a definite win-win for me. As for the power to dollar ratio, I'll report back when I get the rest of my ducks into a row.
 
Good job, T. Do the headers have a smoother texture on the inside than the OEM manifolds? Than volume increase alone has got to help bunches. That has got to be a kick in the pants as the higher rpm's!
 
Can't wait until the while setup is complete. While arbitrary, a vid and audio demo would be awesome :D



Rooted Samsung Galaxy S2 on
 
Tim, out of curiousity I had to ask. I notice you have a good set of tools and measuring equipment like Vernier calipers etc. I also have my own set along with micrometers etc. I was a tool and diemaker/machinist/industrial millright. Are you in the trades or I figured you for an Engineer of some sort by your write-ups.
 
Thanks guys!

isnt there a break in period around 1-2k on these?

I'm not aware of any break in period for headers. They're just hollow tubes though, not sure what would be breaking in...

Good job, T. Do the headers have a smoother texture on the inside than the OEM manifolds? Than volume increase alone has got to help bunches. That has got to be a kick in the pants as the higher rpm's!

Looking back at the pics I would assume so, but I didn't really pay attention to that detail during the install so I can't say for sure.

Tim, out of curiousity I had to ask. I notice you have a good set of tools and measuring equipment like Vernier calipers etc. I also have my own set along with micrometers etc. I was a tool and diemaker/machinist/industrial millright. Are you in the trades or I figured you for an Engineer of some sort by your write-ups.

I'm not currently involved in the mechanical industry, though I sort of wish I was - I've always enjoyed that area. The bulk of my professional experience is in structural engineering design and I am currently working as a GC building and remodeling small residential stuff. Most of my tools are the result of my personal love for all things DIY.

Sent from my DROID RAZR
 
Have a question on install. I am thinking about installing headers, so was wondering what was challenging? Do you have access to the lift? What pointers could you give? Thanks...
 
I'm just wondering can the stillen headers be installed with the rest of the exhaust being stock? What is the benefit of buying the ceramic coated, as much as I am a car enthusiast, I don't know jack abought car anatomy(i'm a med student).
 
I'm just wondering

1) can the stillen headers be installed with the rest of the exhaust being stock?

2) What is the benefit of buying the ceramic coated,

as much as I am a car enthusiast, I don't know jack abought car anatomy(i'm a med student).

1) Yes.
2) Corrosion resistance and decreased heat radiation.
 
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