How to Wetsand Headlights to Remove Yellowing and Scratches

pmanliu

iS VIP
iS VIP
Location
NYC
Car
2017 WRX
First DIY ever, so please feel free to point out any corrections and/or clarifications needed.

Disclaimer: I take zero responsibility for any damage that may be caused as a result of this DIY.

-------------------------------

DIY: Wetsanding Headlights

I. Intro

5Vzgfl.png

Simple DIY on how to wetsand your headlights to remove yellowing and/or scratches. Keep in mind that by doing this you are essentially removing the UV protection in your headlight thus they may yellow again in 5-6 months. To keep them from yellowing, try to wax the headlights at least 2 times a month for protection. If your headlights have a minor case of yellowing, i recommend you try "Meguiar's PlastX" first and see if you still need to wetand afterwards.


II. Materials Needed (I found all my supplies in Autozone, however they should be readily accessible at most hardware/auto stores)

- 1500 Grit Wet/dry sandpaper
- 2500 Grit Wet/dry sandpaper
- 3000 Grit Wet/dry sandpaper (2500 Grit should work if you can't find 3000)
- Spray bottle filled with water
- Meguiar's PlastX (Or any other plastic polisher)
- Car Wax/Sealant
- Painter's Tape
- Microfiber Towels

III. Procedure

1) Fill up a bucket with water and place the sandpaper in it. You want to pre-soak the sandpaper for at least 10 minutes before you start using it

2) Wash your headlights with soap and water

3) Tape up the area around your headlights with painter's tape to protect it while you sand. You don't want to sand off the paint on your car :).

3) Spray the headlights with water and start sanding with 1500 grit. You do not have to apply much pressure, rather more or less let the sandpaper glide across the headlights in one direction (i.e. side to side, or up and down). You want to sand each headlight for about 20-30 minutes at each grit, or until the sanding is uniform across the headlights and the yellowing/scratches have been removed. Keep spraying the headlights with water as you sand.

rn6lwl.png

FnjQMl.png

4) Repeat Step 3, but this time use the 2000 grit sandpaper for 20-30 minutes

Be22l.png

HVjjV.png

5) Repeat Step 3, but this time use the 3000 grit sandpaper for20 - 30 minutes. After the 3000 grit, you headlights will still be hazy. Do not be alarmed as this is normal, the next 2 steps will work magic and clear them up

Ol3q8.png

6) Hose down the headlights and wipe them dry to remove any sanding residue. You should be left with a hazy but uniform headlight

7) Apply a liberal amount of Meguiars Plastix to the headlight. Thoroughly rub it into the headlights as if you marinating a steak. After entire headlight has been massaged, quickly wipe off the Plastix with a microfiber towel before the Plastix dries.

Bs2Io.png

8) Repeat above step 2-3x or until headlight is clear of haze. Afterwards wipe down headlight with water to remove any remaining residue

gUts0.png

9) Apply your favorite wax to the headlight to finish it up. You may want to do this step with every car wash to ensure the yellowing does not return

10) Step back, and admire your clear headlights! Yum

FxUKq.png

mh0Qj.png

IV. Discussion

1) Some actually have a shop clearcoat their headlights for them after sanding to ensure the yellowing does not return. I may try this in the future...

2) Others use a 50/50 mix of urethane and mineral spirits instead of Plastix and said that the yellowing does not return. This is another possible solution...



Hope this helps!
 
IV. Discussion:

Nice DIY, thanks for posting! Before I even got to IV. Part 1, I was already thinking about clearcoating. Usually headlights come from the factory with some type of coating to prevent UV burn in it. So you will definitely need to get some clearcoat on it or else it will UV haze again soon. I have used Meguiars Scratch-X 2.0 and buffed out my headlights with a microfiber cloth and the results were really good, almost as good as sanding. But within a few weeks the hazing came right back. I have some sort of spray I got from an outdoor furniture cleaning kit to use on plastics to prevent haze, but haven't tried it yet.
 
Very nice DIY Pat. I would Definitely get them clear coated after sanding to avoid doing it again.
 
Awesome write up, ill have to wetsand and repolish my HL this summer too.
 
Very nice. I usually use Mothers and the provided pad attached to a high speed drill. Works magic.
 
Another great write up. Has anyone just tried the ready made kits out there? I had the same issue with the headlights on my 1996 Skyline GTR and picked up the Turtle Wax kit from Walmart last summer ( just cuz it was on sale). Results were identical.
 
After just 6 months of highway driving, my fog lenses are cloudy like the above. Not so much the driving lenses. Unreal.
 
Last edited:
My fogs are too. My headlights still look new but the fogs look like shit their all pitted now :bad:

I've replaced them before too since a rock flew on the highway and broke the glass so it's not like their still the original. After driving around for a year with them they already look terrible.
 
Back
Top