Thanks Guys,
Once the bar makes contact for a while I am interested to see if the indentations are on the same place as mine. Is it hitting right around the fastener on the passenger side?
When I installed my bar, there is not a lot of play where the end plate attaches to the bolts. (an alignment of the end plate and bolts. The passenger side seems to be a little further out.) I'm wondering if slight variations on the locations of the holes in the end plates could make a difference.
Also take a look at your hood alignment to see if it looks right. without the stb installed my hood lines up with the fenders and lights, but with it in you can see the passenger side is slightly raised.
Also I can feel the tension on the hood, if I press down slightly on the hood, I can hear a creak from where the clamp holds it down. When I pop the hood you can hear that it is under tension. Without the stb there is some play on the hood that you can push down on it.
@raymond: If either the paint being thicker raised the mount slightly or if the paint shop removed and re installed the hood slightly differently, it could cause the impact to increase.